Many kids love Lunchables, the colorful, prepackaged boxes of deli meat, cheese, and crackers introduced in the 1980s. Some parents like them, too, because theyâre so easy to pack for school lunches.
Theyâre so popular that theyâre even being served in some school cafeterias, which offer versions with a few tweaks that could imply that theyâre a healthy choice for a quick snack or a childâs lunch.
But are Lunchables really good choices for your kidâs lunch? To find out, we tested them and similar lunch and snack kits from Armour LunchMakers, Good & Gather (Target), Greenfield Natural Meat, and Oscar Mayer. We looked for lead and other heavy metals; phthalates, chemicals used to make plastic more flexible and durable, and increasingly linked to health concerns; and sodium, which can raise blood pressure, a concern even among young people. We also compared the nutrition info for the two school lunch versions of Lunchables with their store-bought versions.
The findings: âThereâs a lot to be concerned about in these kits,â says Amy Keating, a registered dietitian at Consumer Reports. âTheyâre highly processed, and regularly eating processed meat, a main ingredient in many of these products, has been linked to increased risk of some cancers.â
We also found that some kits had potentially concerning heavy metal and phthalate levels. And theyâre too high in sodium, especially for kids. Do you think the school lunch versions might be better? Sorry: They have even more sodium than the store-bought versions.
Bottom line: âWe donât think anybody should regularly eat these products, and they definitely shouldnât be considered a healthy school lunch,â says Eric Boring, PhD, a CR chemist who led CRâs testing.
Lead and Sodium in Lunch Products
CR tested 12 store-bought lunch and snack kits for lead and obtained sodium levels from the nutrition labels on each package. Lead is measured in percentage of Californiaâs maximum allowable dose level (MADL). Our experts use this value because there are no federal limits for heavy metals in most foods, and Californiaâs lead standards are the most protective available. Sodium is measured in percentage of the U.S. Dietary Guidelines recommendation.
Contaminants in Lunch Kits
Some contaminants, like lead and cadmium, are naturally found in the environment, which can partly account for their presence in food. But processing can also introduce heavy metals and chemicals found in plastic.
In CRâs tests, our experts found lead, cadmium, or both in all the kits. Even in small amounts, these heavy metals can cause developmental problems in children, as well as hypertension, kidney damage, and other health problems in adults. The risks of heavy metals are cumulative and come from regular exposure over time. The less you consume, the better.
None of the kits we looked at exceeded any legal or regulatory limit. Still, five of the 12 tested products would expose someone to 50% or more of Californiaâs maximum allowable dose level (MADL) for lead or cadmium. (Our experts use those values because there are no federal limits for heavy metals in most foods, and Californiaâs lead and cadmium standards are the most protective available.)
âThatâs a relatively high dose of heavy metals, given the small serving sizes of the products, which range from just 2 to 4 ounces,â Boring says. For example, the kits provide only about 15 percent of the 1,600 daily calories that a typical 8-year-old requires, but that small amount of food puts them fairly close to the daily maximum limit for lead. Even if one meal kit doesnât push a child over the limit, it puts them in the danger zone because there will likely be exposure from other sources. So if a child gets more than half of the daily limit for lead from so few calories, thereâs little room for potential exposure from other foods, drinking water, or the environment.
We reached out to all the companies whose products had 50% or more of the maximum allowable dose level. Kraft Heinz, the parent company for Lunchables, Oscar Mayer, and P3, told CR, âAll our foods meet strict safety standards,â and said that âlead and cadmium occur naturally in the environment and may be present in low levels in food products.â Smithfield Foods, which makes Armour LunchMakers, didnât respond directly to our questions about lead but did say it adheres to âstrict programs and policies that promote food safety and quality in every step of our value chain.â Target, which makes Good & Gather products, didnât respond to our request for comment.
We also detected at least one type of phthalate in every kit we tested except one (Lunchables Extra Cheesy Pizza). According to tests by the Centers for Disease Control and Prevention, phthalates are present in most peopleâs blood, which shows just how ubiquitous these chemicals are, something that has raised concerns as more research has linked them to health hazards. Phthalates are known endocrine disruptors, compounds that may mimic or interfere with hormones in the body, which can contribute to an increased risk of reproductive problems, obesity, diabetes, cardiovascular disease, and certain cancers. As with heavy metals, the goal should be to keep exposure as low as possible.
The levels in the kits we tested ranged from 0 to 7,412 nanograms per serving. For comparison, in recent CR tests of other packaged foodsâincluding bottled drinks, prepared meals, and fast foodâthe range was 0 to 53,579 nanograms per serving.
âNone of the products exceeded any regulatory limits, but many researchers think those limits are far too permissive, given the emerging research about phthalates harms,â Boring says. For example, DEHP, one of the better-studied phthalates, is linked to reproductive issues, high blood pressure, insulin resistance, and other health problems at levels far below those set by regulators.
Loads of Sodium
Cheese, processed meats, and crackers or pizzaâthe main foods in these kitsâare a trifecta of some of the highest-sodium foods in the American diet.
About 90 percent of U.S. adults and children consume more sodium than dietary guidelines call for. Processed, restaurant, and packaged foodsâlike lunch kitsâcontribute over 70 percent of the sodium in the U.S. diet.
Consuming too much sodium can increase blood pressure and lead to hypertension, which is a risk factor for heart disease, stroke, and kidney damage. About 14 percent of children and teens have prehypertension or hypertension, according to a study published in the American Journal of Hypertension in 2021. And kids with high sodium intakes are about 40 percent more likely to develop hypertension than those who have low-sodium diets. âEven if a child doesnât have high blood pressure now, eating a lot of sodium can mean developing a taste for salt, which can raise the risk in the future,â Keating says.
CRâs tested sodium values, although not exactly the same as the values on the labels, were all within the range permitted by the Food and Drug Administration. But this doesnât mean that the sodium in these products isnât a concern.
The sodium counts on the lunch and snack kit labels ranged from 460 to 740 milligrams per kit, which is one serving. Depending on a childâs age, thatâs nearly a quarter to half of the daily recommended limit for sodium. âThatâs a significant amount of sodium for such a small amount of food,â Keating says. A McDonaldâs Happy Meal with six chicken nuggets, fries, and apple slices comes in at 670 mg of sodium by comparison.
Some meal kit manufacturers told us that sodium is an integral part of the foods in their products. Smithfield Foods said, âSodium is a key ingredient in many of our products and helps us meet customer and consumer demands for quality, authenticity, flavor, and convenience.â The company added, âWe provide a broad spectrum of products to meet different needs and tastes, which allows consumers to make choices that suit their individual lifestyles.â
Kraft Heinz and Maple Leaf Foods said they were working on ways to reduce sodium levels. For example, Kraft Heinz said, âWe are continuing to reformulate all three brands to reduce sodium, sugar, and saturated fat.â The company also said it has cut the amount of sodium in the crackers included its kits by 26 percent and recently introduced a Lunchables kit that includes fresh fruit.
Maple Leaf Foods, the parent company of Greenfield Natural Meat, which makes a smoked turkey and cheese lunch kit we tested, told us it hopes to offer a reduced-sodium product by the end of 2025.
The Processed Problem
Another concern is that foods like these are usually packed with lots of additives, such as artificial flavors, carrageenan (used as a stabilizer and texture enhancer), or sodium nitrite. That last one, a preservative in deli meat (as well as in bacon, hot dogs, and other processed meats), can interact with protein to create potential cancer-causing compounds called nitrosamines.
That inclusion of industrial ingredients qualifies these kits as highly processedâor ultraprocessedâfoods, says Jennifer Pomeranz, an associate professor of public health policy and management at the NYU School of Global Public Health.
A 2024 review in the medical journal BMJ, which looked at dozens of studies, found a strong link between eating a lot of ultraprocessed foodsâsometimes defined as those made with ingredients and methods not typically available in home kitchens and often containing little or no recognizable whole foodsâand a higher risk of anxiety, depression, cardiovascular disease, obesity, type 2 diabetes, and colorectal cancer.
Processed meat, a main ingredient in many of these snack kits, poses particular concerns. For example, eating just 1Ÿ ounces of processed meat a day raised the risk of heart disease by 18 percent in a 2023 analysis that included data from 13 studies involving more than 1 million people. Consuming the same amount of fresh red meat also raised the risk but by just 9 percent.
There also seems to be something about ultraprocessed foods that encourages overeating. âThey have all these componentsâsalty crackers and cheese and salty processed meatsâdesigned to hit all of our pleasure centers and make us want to eat more of them,â says Erica Kenney, ScD, an assistant professor of public health nutrition at the Harvard T.H. Chan School of Public Health in Boston.
Kraft Heinz took issue with the idea that all highly processed foods are unhealthy. âThe classification of foods should be based on scientific evidence that includes an assessment of the nutritional value of the whole product, not restricted to one element such as a single ingredient or the level of processing,â the company said.
But Pomeranz says that the research linking ultraprocessed foods to health risks makes it clear that considering a foodâs nutritional content isnât enough. She notes that some countries have started setting food policies based on how processed a food is. In Belgium, for example, people are advised to limit ultraprocessed foods. In Brazil, ultraprocessed foods that contain industrial ingredients like additives and artificial flavors canât be sold in schools.
Are School Lunch Versions Healthier?
To make meal kits that qualify for the National School Lunch Program, Kraft Heinz created different versions of its Turkey & Cheddar Cracker Stackers and Extra Cheesy Pizza Lunchables. CR didnât test these two kits for heavy metals or phthalates, but we did review their nutrition information and ingredients lists.
While the school lunch versions of Lunchables arenât being promoted as health foods, itâs reasonable for consumers to think that they are somehow better than the versions sold in stores. âHaving that seal of approval by a school is providing parents and children a message that these kits are a healthy choice,â Pomeranz says.
âFrom a nutritional standpoint, our NSLP-approved Lunchables can be part of a well-balanced school meal,â Kraft Heinz said.
But experts say that minor changes to these foods can help them squeak by without ensuring theyâre significantly healthier. âFood manufacturers are very smart; they can take the guidelines that exist for the National School Lunch Program and tweak products to just meet those guidelines,â Kenney says.
For example, to have Lunchables Turkey & Cheddar Cracker Stackers fit in with school lunch program requirements, Kraft Heinz added some whole grains to the crackers and bumped up the kitâs protein content. The school lunch version of the Extra Cheesy Pizza kit also has more protein.
âThose changes are marginal, and in our opinion do little to improve their nutritional makeup,â Boring says. For example, Kraft Heinz increased the protein in the Turkey & Cheddar Lunchables kit by making the meat portion slightly bigger. That came with âa naturally elevated level of sodium as compared to the retail versions,â the spokesperson said. That natural elevation added 190 mg of sodium to an already high-sodium food, from 740 to 930 mg. The same thing happened with the pizza kit, with 700 mg of sodium in the school lunch version compared with 510 mg in the store version.
Lunchables: Store-Bought vs. School Lunch Versions
Kraft Heinz makes school lunch versions of two of its Lunchables Kits. As the nutrition information comparisons below show, thereâs very little difference between what you can buy in the store and what kids can get at school.
A Healthier Lunch Policy?
The U.S. Dietary Guidelines for 2025 are currently under review and could include advice to avoid ultraprocessed foods, Pomeranz says. But federal guidelines donât prohibit states or school districts from enacting stricter requirements, she says, so they could act sooner.
Ideally, schools would have the funding and facilities to serve freshly prepared whole foods, Kenney says. Right now, thatâs often not feasible and would require a revamp of our food system and funding for school lunch programs.
Still, a few changes to the school lunch program could improve the nutritional value of foods served there. Some made in 2010, for example, helped make school meals the most nutritious ones in most American kidsâ diets, according to a 2021 study. Recent proposals by the Department of Agriculture to lower limits on added sugar and sodium could help more, even without any restrictions placed on ultraprocessed foods.